Zusammenfassung
Delphi Chassis Systems established a Manufacturing Systems Core Team to develop a
production system for automotive component applications. The production system will provide
the foundation required for manufacturing to exceed any customer requirement. In order to
accomplish the development of a production system, global best practices had to be
beachmarked and implemented in a pilot manufacturing area. The Livonia Modular Strut
Department was named the Manufacturing Systems Pilot Area in order to insource the
production in one month.
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The production system concepts of Project Management, Process Flow, Layout, Material Flow,
Ergonomics, Workplace Organization, People-focused Practices, and Supporting Software
Development were all integrated as a whole system in the Livonia Modular Strut insourcing
project. These techniques enabled the Core Team to implement a competitive manufacturing
system, using the specified monorail delivery system, in an extremely short period of time. The
new production system was 25% more productive than the original build cell production
method. The proposed modifications will allow a 50 % production improvement to the current
monorail system.
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